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PostPosted: Sun Aug 26, 2007 5:10 pm 
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3 Deuce Weber
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Joined: Mon Jan 15, 2007 9:37 am
Posts: 67
Location: Hudson Valley of NY state
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What would cause the EI box to get so hot that it melts the insulating gel inside the back of the box where it mounts to the firewall? I have 6.75 volts at the + end of the coil, ballast resister is good. Truck runs, but this is the second module that has had this problem. The first was the original.
Mike

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PostPosted: Sun Aug 26, 2007 6:16 pm 
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Joined: Thu Oct 31, 2002 5:39 pm
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Location: North America
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Four-pin module or five-pin module? What brand of module are you using?

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PostPosted: Sun Aug 26, 2007 6:28 pm 
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TBI Slant 6
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Joined: Fri Dec 01, 2006 8:34 pm
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Location: Chicago
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I know this happened to my Duster before I bought the car. It was pretty apparent by the mess on the inner fender. I never had any problem with that myself, but I did buy the car in Florida, could have just been the heat down there. I lived there for a year and never had the problem while I owned it, and have never had the problem in the 9 years I had the car here in Chicago.

Could have been the outside temps, could be an internal problem. If the truck is running fine and voltage doesn't seem out of line, I'm not sure what you could do.

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 Post subject: ecu
PostPosted: Sun Aug 26, 2007 6:53 pm 
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TBI Slant 6
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Joined: Sat Oct 08, 2005 6:38 pm
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Location: Seattle
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I have an NOS Mopar unit on the shelf that has never been installed and it is melting! May just be a bad batch of goo?

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PostPosted: Sun Aug 26, 2007 7:55 pm 
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Joined: Thu Oct 17, 2002 7:27 pm
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Location: Park Forest, Illinoisy
Car Model: 68 Valiant
Box overheating and melting is a symptom of a coil going bad. :shock:

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 Post subject:
PostPosted: Mon Aug 27, 2007 9:22 am 
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3 Deuce Weber
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Joined: Mon Jan 15, 2007 9:37 am
Posts: 67
Location: Hudson Valley of NY state
Car Model:
It seems to run ok with this unit (NAPA)as it did with the original unit that I took out about a year ago. I may try replacing the coil as a precaution as I know that the coil has never been replaced in the 29 yrs I've owned it. Thanks for the help. Mike

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 Post subject:
PostPosted: Wed Aug 29, 2007 4:00 am 
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Turbo Slant 6
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Joined: Fri Aug 17, 2007 3:30 am
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Location: Tiegerpoort, Pretoria, South Africa
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Mine melted while being in storageon a shelf - some degreaser was spilled on it and afterwards it went bad


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 Post subject: melting
PostPosted: Wed Aug 29, 2007 9:02 pm 
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Turbo Slant 6

Joined: Thu Jan 04, 2007 6:38 pm
Posts: 878
Location: Boulder City Nevada
Car Model:
Back when these first came out ( I was working at a dealership ) we got service bulletins about giving airspace behind the unit. we just put in longer screws and a few 1/4 ' flat washers to help cool the things.Also sand off some paint for a good ground. Some run forever, some don't. just a thought.....


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PostPosted: Mon Sep 01, 2014 2:11 pm 
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3 Deuce Weber
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Joined: Sun Jun 29, 2014 8:01 am
Posts: 57
Location: United States
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I know this is a very old topic, but any updates on this? I just removed one doing this and dont want to ruin a new one. I might try some washers since this is mounted in a 51 plymouth on the fire wall. Coil is new!

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 Post subject:
PostPosted: Mon Sep 01, 2014 2:19 pm 
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Location: North America
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Generally-available modules are virtually all Chinese garbage these days, including the Mopar units. Get a NOS american-made module from Old Car Parts Northwest or, better, do the HEI upgrade.

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 Post subject:
PostPosted: Mon Sep 01, 2014 3:31 pm 
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3 Deuce Weber
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Joined: Sun Jun 29, 2014 8:01 am
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Location: United States
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Yea I agree, my wheel cylinders were stamped made in China. See how this lifetime guarantee one from autozone works.

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PostPosted: Mon Sep 01, 2014 9:04 pm 
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Lifetime warranties are a sales gimmick. In practical terms they mean you spend your lifetime returning defective parts again and again and again (until you lose the sales slip). It is worth the extra hassle and price to buy good-quality parts the first time. They generally do not come from the likes of AutoZone.

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Too many people who were born on third base actually believe they've hit a triple.

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 Post subject:
PostPosted: Tue Sep 02, 2014 9:27 am 
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3 Deuce Weber
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Joined: Sun Jun 29, 2014 8:01 am
Posts: 57
Location: United States
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Yea well, just bought it as a spare. Same with ballast.

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 Post subject:
PostPosted: Sat Sep 06, 2014 11:51 am 
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3 Deuce Weber
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Joined: Sun Jun 29, 2014 8:01 am
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Location: United States
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Update, replacement not melting. Original looked like the original 1980 dodge one, even had mopar stamp on it.

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 Post subject:
PostPosted: Mon Sep 08, 2014 11:31 am 
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TBI Slant 6

Joined: Tue Apr 05, 2011 11:34 am
Posts: 130
Car Model:
I have a couple of old ECMs around. In both cases, I have noticed that the epoxy sealant has deteriorated and has begun to slowly ooze out, forming a puddle of sticky, nasty goo. I suspect that age and heat are the culprits. MoPar probably never knew that the sealant would break down over the course of 30 or 40 years.

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