Since I'm the only one that has swapped streetable ratios in my dusters back and forth out of either necessity or to match the powerband of the engine (very important)...my 'swap' actually went from a 3.21 (failed bearing), to a 2.94 (had on hand to bolt right in...ended up with a seized bearing after 3 months and had good lube at fill level), 2.71 was the last bolt in axle I had...that was in my '74, on the Hpak duster it went from a 2.94 to a 3.55, and is now a 4.56...
Unfortunately mopar automatics don't last under my foot, so all comments are a late duster using a manual transmission, and 205/70/14 tires:
2.71/2.76-very slow to get off the line, and high revs needed to motivate the car even with a 3.09 1st gear...even then, it required some clutch manipulation to keep the stocker slant from stalling out when clutch actuated...Mileage in direct was fine, did not have OD to try, but have driven stock Duster with OD and 2.94...2.71 in OD would probably cruise at 80 mph without issue/lugging...no place here to do that safely.
2.94- Better off the line than 2.71, you won't win a heads up speed contest dropping the hammer on these, highway cruising in 3rd and OD OK, stock slant works in OD at 65mph, but lugs a bit at 55....in town they are a good gear to work with...If no OD option I like these overall for daily driving and mileage.
3.21- Easy off the line, in town is very workable, no mileage increase over the 2.94 in city/light-to-light, on highway the rpms are definitely up from the 2.94 in direct/3rd (can be annoying if you have driven with 2.71's all your life), notice a drop of .5 mpg if only using direct, no mpg drop if using OD, but OD now useable at lower mph without stall/lugging.
You can get the .5mpg back if you swap up to a larger tailpipe and/or do some "upgrades"/"adders"
3.55- Very easy off the line, and if you use highway gearing most of your days, the term "fun" or "spirited" becomes the buzz word. Never noticed a change in the light-to light mileage, but found I could use 3rd gear at 40-45 mph without complaint, especially if the car was upgraded (9:1 SCR, oversize exhaust, etc...)...overall gas mileage may suffer due to "sport" driving due to the reaction of the car. When coupled with an OD it will cruise along and return good gas mileage, and it gets better if you match it to a cam and engine that like it at 2300rpm or so (and it gives the car the ability to motivate well enough that I still had the ability accelerate above 120 mph, if I had more road to push the limit a bit more....top speed per the tach that day said 127 and I still had 1500 rpm until redline). You can barely get to OD during the 1/4 mile to use it.
Much easier to motivate cars with fatter tread, than stock. 3.55 and a dialed in engine seems to only give about 18-19 mpg highway best, if you only have direct/3rd gear for your top gear.
4.56- So easy, you can let the clutch out at idle and it will accelerate on it's own from a stop light like it drove itself...then you have to give a little gas in second gear to keep the engine happy. Mileage on the highway with OD (3.31 final ratio) and a built engine in it's sweet spot is about 21 mpg tops...I think a mild motor would be limited since this is a little more than a 3.21 with direct...Acceleration is better than above gearing, rpm recovery is better between shifts during speed test compared to the 3.55, still best to leave in 3rd gear during speed test once there, but redline comes up faster once there and acceleration flattens out a bit at top end.
I have one more 8 1/4" rearend that was a 2.56 rear, when I get back to work on the FDX project again, I will be using 3.91's with the OD to get a nice 2.85 rear ratio (the kinder side of 2.76, but not quite the 2.94's...if I decide on a bigger 15" rim and tire for street like the 225/60R15, then 4.11's and the 2.99 in OD would be the ticket).
Hope that gives you a better general impression of how each gear "feels". The topic is subjective, as a healthy "lou" build is apt to enjoy the better gears and overcome a fatter tread/rolling resistance and still return a decent amount of mileage with the OD gear as long as everything matches the rpm band sweet spot. Conversely the lower compression stock style motor may not motivate at lower rpm as well and may get help from the better gearing light to light but may 'flatten out' at upper rpm when used on the highway...A Ted build would fall in between and benefit from either 2.94's in direct and possibly give better acceleration with the 3.55's (keep up with the modern cars outside), but return good mileage in OD.
2 cents,
-D.idiot
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