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The issue with the aluminum blocks was they developed more cylinder bore clearance when they reached operating temps because of the greater expansion rate of the aluminum vs. cast iron.
Where did you get this notion? Is that documented somewhere, or is that a homegrown idea? Because remember, the aluminum slant-6 engines have cast-iron cylinders (and cast-iron main bearing caps, upper and lower). This is not the half-baked excuse for an aluminum engine that GM put in the half-baked excuse for a car (Chevrolet Vega), nor is it a design wherein the pistons and bearings run against aluminum.
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That was probably why the aluminum blocks were so short lived.
No, the aluminum blocks weren't mechanically short-lived for that or any other reason. The issues with them were corrosion-related (people didn't reliably use corrosion-inhibiting coolant in the early 1960s; common practice was to run straight water all or part of the year) and the head gaskets weren't as reliable as those of the iron engine. Neither issue has anything to do with cylinder bores or oil squirt holes.
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Turning the "oil hole" in the other direction didn't solve it completely but helped
You've got things backwards in your mind here. The aluminum engine's connecting rods weren't "turned in the other direction" -- they, and the '60-'62 iron engines, had the squirt holes facing the original direction. The iron engines starting in '63 had the squirt holes facing the other direction. There is not a single page of documentation—not a single line of text—suggesting a change was made to "help" the aluminum engines, probably because they didn't actually have a problem such as you describe.
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So at best they were back to square one with an engine that used more oil than they liked it too
I will be very interested to see where this idea came from, too. Can you point us at any Chrysler engineer, any TSB, any text in a service manual, any MTSC booklet, anything at all supporting this claim? I have a very extensive library and have worked closely and talked at great length with the engineer who was in charge of the whole thing (might have something to do with my having been an original discussion partner on his history of the Slant-6 engine and copyeditor on his comprehensive history of Chrysler engines) and nothing such as this claim ever came up. I think you're guessing.
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and eventually dropped it from production because of the potential comebacks and warranty issues.
Nope, didn't happen that way. Why make stuff up as you go along, when the actual info is readily available? They dropped it because aluminum cost so much more than iron that the production cost savings in longer tool life was overwhelmingly countervailed by the raw-materials cost, and the aluminum casting technology of the day meant a higher reject rate out of the foundries than for the cast-iron engine at a time when they were having trouble keeping up with the demand for slant-6 engines, and the weight savings wasn't a big enough advantage to the consumer to overcome the cost and production issues. This is very well documented by the chief engineer on the slant-6 engine project, Bill Weertman. I think his version is more believable.
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In all race shops today, an aluminum race block has to be prepped differently than a cast iron block because of the differences in thermal expansion
Oh, absolutely. But we're not talking about the kind of aluminum block you seem to have in mind. I wonder if you've spent much (any?) time with an aluminum
slant-6 engine, because it sounds like you have not.
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All of the other engineers in these other brands realized that also, and found that the "oil hole" in the rods just isn't necessary.
All of the other engineers in those other brands did a bunch of things on the engines
they were designing. On this board we mostly talk about slant-6 engines designed by Chrysler engineers. You may think "Chevy and Ford engines don't have an oil hole, so Chrysler slant-6 engines don't need one either" is reasonable, but I don't.
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It actually in most cases "over" oils and causes more problems than it fixes.
It looks like you're turning what you've generalized ("in most cases") and guessed ("it over-oils") from what you remember having seen on non-slant-6 engines on a dyno, and turning it into advice about a particular kind of engine you don't seem to have much first-hand knowledge of. I'm not sure how that's supposed to help anyone. :shrug:
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