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PostPosted: Thu Sep 05, 2024 5:32 pm 
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Board Sponsor & SL6 Racer

Joined: Wed Oct 23, 2002 7:57 pm
Posts: 8603
Location: Waynesboro, Pa.
Car Model: 65 Valiant 2Dr Post
I tried several times to order the TPU (black) ones and it keeps saying unavailable? Am I doing something wrong? I want the 2.25" one also. Thanks Matt!

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2 Mopars come with Spark plug tubes. One is a world class, racing machine. The other is a 426 CI. boat anchor!
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PostPosted: Fri Sep 06, 2024 3:49 am 
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EFI Slant 6

Joined: Thu Apr 18, 2019 7:57 am
Posts: 345
Location: Lawrenceville, GA
Car Model: 1966 Dodge Dart
Make sure you select black and not gray for TPU. Each material only has one color. I will update the description to let customers know.

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Matt Cramer
1966 Dodge Dart turbo / EFI project


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PostPosted: Sat Sep 07, 2024 11:11 am 
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EFI Slant 6

Joined: Thu Apr 18, 2019 7:57 am
Posts: 345
Location: Lawrenceville, GA
Car Model: 1966 Dodge Dart
Pictures of one of the prototype vents I printed at home.


Attachments:
File comment: Vent bottom view
2.25 vent bottom low res.jpg
2.25 vent bottom low res.jpg [ 32.44 KiB | Viewed 369 times ]
File comment: Vent top view
2.25 vent top low res.jpg
2.25 vent top low res.jpg [ 51.07 KiB | Viewed 369 times ]

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Matt Cramer
1966 Dodge Dart turbo / EFI project
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PostPosted: Fri Sep 13, 2024 1:00 pm 
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Board Sponsor & SL6 Racer

Joined: Wed Oct 23, 2002 7:57 pm
Posts: 8603
Location: Waynesboro, Pa.
Car Model: 65 Valiant 2Dr Post
Matt I placed an order last week, will I get an update when they are sent? Thanks

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2 Mopars come with Spark plug tubes. One is a world class, racing machine. The other is a 426 CI. boat anchor!
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12.70 @ 104.6
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PostPosted: Sat Sep 14, 2024 5:17 am 
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EFI Slant 6

Joined: Thu Apr 18, 2019 7:57 am
Posts: 345
Location: Lawrenceville, GA
Car Model: 1966 Dodge Dart
Yes, I'll let you know when they ship; the print farm reports their usual lead time is about two or three weeks. It looks like they've still in the print queue but should print soon.

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Matt Cramer
1966 Dodge Dart turbo / EFI project


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PostPosted: Sun Sep 15, 2024 12:11 pm 
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1 BBL (New)

Joined: Sat Sep 14, 2024 9:14 am
Posts: 5
Car Model: Dodge Dart
Hey there! That's awesome that you've found a way to keep the momentum going with your voltage regulator plan by venturing into 3D printing interior parts to raise funds. Reverse engineering some much-needed parts for a classic car like the '66 Dart sounds like a fantastic idea! Armrests, dash vents, and A-pillar trim are definitely essential parts, especially if they tend to crack often. You might also want to consider items like door handles or other hard-to-find pieces that enthusiasts often struggle to source. Your attention to detail and dedication to problem-solving will definitely pay off – keep up the great work!

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I'm actually the owner of an auto repair shop in Manchester NH, We love helping out our local community and are always available to provide some advice or support. If you ever need anything, you can check us out.


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PostPosted: Thu Sep 19, 2024 3:04 pm 
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EFI Slant 6

Joined: Thu Apr 18, 2019 7:57 am
Posts: 345
Location: Lawrenceville, GA
Car Model: 1966 Dodge Dart
I was going to do a glove box liner, but it looks like the print farm can't fit it in a FDM printer. Their resin printer is apparently up for the job, but not at a reasonable price. So now I'm working on armrests.

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Matt Cramer
1966 Dodge Dart turbo / EFI project


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PostPosted: Sat Sep 21, 2024 6:50 am 
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EFI Slant 6

Joined: Thu Apr 18, 2019 7:57 am
Posts: 345
Location: Lawrenceville, GA
Car Model: 1966 Dodge Dart
Attachment:
File comment: Armrest pad mock up being printed.
armrest pad test fit printing.jpg
armrest pad test fit printing.jpg [ 74.25 KiB | Viewed 266 times ]
Armrest pads model for test fitting in progress. Although meant for a front armrest, I think these may also work on the rear seats if you want to delete the ashtrays.

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Matt Cramer
1966 Dodge Dart turbo / EFI project


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PostPosted: Sat Sep 21, 2024 11:49 am 
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Board Sponsor & Contributor

Joined: Thu Oct 31, 2002 5:39 pm
Posts: 24387
Location: North America
Car Model:
Quote:
Pictures of one of the prototype vents I printed at home.
I'm not in the market, but I have a question: why are these shaped differently to the originals? The originals had curved long sides, and these have two straight lines—a short one and a long one—connected at a sharp corner.

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PostPosted: Sat Sep 21, 2024 5:34 pm 
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EFI Slant 6

Joined: Thu Apr 18, 2019 7:57 am
Posts: 345
Location: Lawrenceville, GA
Car Model: 1966 Dodge Dart
The vents I had on my car - these are a junkyard set as the originals cracked, and may be aftermarket - have a straight tube that abruptly dumps into a short rectangular duct. There's an abrupt edge transition there. I decided that instead of copying this, I would do a gradual flare-out for smoother airflow. I also made the vanes curved like turbine blades instead of flat, both to smooth air flow and because the curve would make them a bit stiffer.

Due to the limits of 3D printing, having the vanes inset away from the upper surface would have had problems with the vanes sagging while printing, so I moved the top of the vanes to be flush with the top of the vent. I figured that if the part wouldn't fool a restoration judge, I might as well see if I could improve the design. The one I was working with is either an aftermarket copy or something Chrysler needed done in a very short timeframe; it was clearly designed more to economize on mold making than anything else.


Attachments:
File comment: Sharp transition
vent original 2.jpg
vent original 2.jpg [ 34.05 KiB | Viewed 254 times ]
File comment: Original vent
vent original 1.jpg
vent original 1.jpg [ 37.16 KiB | Viewed 254 times ]

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Matt Cramer
1966 Dodge Dart turbo / EFI project
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PostPosted: Sun Sep 22, 2024 12:53 pm 
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Joined: Thu Oct 31, 2002 5:39 pm
Posts: 24387
Location: North America
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No, I mean the edges indicated by the green arrows here. Curved on the original, straight-with-corner on the new:
Attachment:
vent original 1.jpg
vent original 1.jpg [ 100.09 KiB | Viewed 240 times ]
Attachment:
2.25 vent bottom low res.jpg
2.25 vent bottom low res.jpg [ 82.32 KiB | Viewed 240 times ]

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一期一会
Too many people who were born on third base actually believe they've hit a triple.

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PostPosted: Mon Sep 23, 2024 5:09 pm 
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EFI Slant 6

Joined: Thu Apr 18, 2019 7:57 am
Posts: 345
Location: Lawrenceville, GA
Car Model: 1966 Dodge Dart
I was trying to tell if the intended shape was a straight line or a gentle curve, and it looks like I guessed wrong. However, some details of this model are pushing Freecad to its limits, and changing that line to a curve is likely to break a lot of things in the model.

This may come up with a couple other items where I have to tell if a feature is the original intent or if I'm dealing with a warped part. For example, I'm trying to figure out if the top of the armrest was supposed to be horizontal, or if the angle is intentionally greater than 90 degrees.

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Matt Cramer
1966 Dodge Dart turbo / EFI project


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