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Any interenst in 3D printing '63-'66 repop interior parts?
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Author:  Rick Covalt [ Thu Sep 05, 2024 5:32 pm ]
Post subject:  Re: Any interenst in 3D printing '63-'66 repop interior parts?

I tried several times to order the TPU (black) ones and it keeps saying unavailable? Am I doing something wrong? I want the 2.25" one also. Thanks Matt!

Author:  MadScientistMatt [ Fri Sep 06, 2024 3:49 am ]
Post subject:  Re: Any interenst in 3D printing '63-'66 repop interior parts?

Make sure you select black and not gray for TPU. Each material only has one color. I will update the description to let customers know.

Author:  MadScientistMatt [ Sat Sep 07, 2024 11:11 am ]
Post subject:  Re: Any interenst in 3D printing '63-'66 repop interior parts?

Pictures of one of the prototype vents I printed at home.

Attachments:
File comment: Vent bottom view
2.25 vent bottom low res.jpg
2.25 vent bottom low res.jpg [ 32.44 KiB | Viewed 12886 times ]
File comment: Vent top view
2.25 vent top low res.jpg
2.25 vent top low res.jpg [ 51.07 KiB | Viewed 12886 times ]

Author:  Rick Covalt [ Fri Sep 13, 2024 1:00 pm ]
Post subject:  Re: Any interenst in 3D printing '63-'66 repop interior parts?

Matt I placed an order last week, will I get an update when they are sent? Thanks

Author:  MadScientistMatt [ Sat Sep 14, 2024 5:17 am ]
Post subject:  Re: Any interenst in 3D printing '63-'66 repop interior parts?

Yes, I'll let you know when they ship; the print farm reports their usual lead time is about two or three weeks. It looks like they've still in the print queue but should print soon.

Author:  MechanicMike [ Sun Sep 15, 2024 12:11 pm ]
Post subject:  Re: Any interenst in 3D printing '63-'66 repop interior parts?

Hey there! That's awesome that you've found a way to keep the momentum going with your voltage regulator plan by venturing into 3D printing interior parts to raise funds. Reverse engineering some much-needed parts for a classic car like the '66 Dart sounds like a fantastic idea! Armrests, dash vents, and A-pillar trim are definitely essential parts, especially if they tend to crack often. You might also want to consider items like door handles or other hard-to-find pieces that enthusiasts often struggle to source. Your attention to detail and dedication to problem-solving will definitely pay off – keep up the great work!

Author:  MadScientistMatt [ Thu Sep 19, 2024 3:04 pm ]
Post subject:  Re: Any interenst in 3D printing '63-'66 repop interior parts?

I was going to do a glove box liner, but it looks like the print farm can't fit it in a FDM printer. Their resin printer is apparently up for the job, but not at a reasonable price. So now I'm working on armrests.

Author:  MadScientistMatt [ Sat Sep 21, 2024 6:50 am ]
Post subject:  Re: Any interenst in 3D printing '63-'66 repop interior parts?

Attachment:
File comment: Armrest pad mock up being printed.
armrest pad test fit printing.jpg
armrest pad test fit printing.jpg [ 74.25 KiB | Viewed 12783 times ]
Armrest pads model for test fitting in progress. Although meant for a front armrest, I think these may also work on the rear seats if you want to delete the ashtrays.

Author:  SlantSixDan [ Sat Sep 21, 2024 11:49 am ]
Post subject:  Re: Any interenst in 3D printing '63-'66 repop interior parts?

Quote:
Pictures of one of the prototype vents I printed at home.
I'm not in the market, but I have a question: why are these shaped differently to the originals? The originals had curved long sides, and these have two straight lines—a short one and a long one—connected at a sharp corner.

Author:  MadScientistMatt [ Sat Sep 21, 2024 5:34 pm ]
Post subject:  Re: Any interenst in 3D printing '63-'66 repop interior parts?

The vents I had on my car - these are a junkyard set as the originals cracked, and may be aftermarket - have a straight tube that abruptly dumps into a short rectangular duct. There's an abrupt edge transition there. I decided that instead of copying this, I would do a gradual flare-out for smoother airflow. I also made the vanes curved like turbine blades instead of flat, both to smooth air flow and because the curve would make them a bit stiffer.

Due to the limits of 3D printing, having the vanes inset away from the upper surface would have had problems with the vanes sagging while printing, so I moved the top of the vanes to be flush with the top of the vent. I figured that if the part wouldn't fool a restoration judge, I might as well see if I could improve the design. The one I was working with is either an aftermarket copy or something Chrysler needed done in a very short timeframe; it was clearly designed more to economize on mold making than anything else.

Attachments:
File comment: Sharp transition
vent original 2.jpg
vent original 2.jpg [ 34.05 KiB | Viewed 12771 times ]
File comment: Original vent
vent original 1.jpg
vent original 1.jpg [ 37.16 KiB | Viewed 12771 times ]

Author:  SlantSixDan [ Sun Sep 22, 2024 12:53 pm ]
Post subject:  Re: Any interenst in 3D printing '63-'66 repop interior parts?

No, I mean the edges indicated by the green arrows here. Curved on the original, straight-with-corner on the new:
Attachment:
vent original 1.jpg
vent original 1.jpg [ 100.09 KiB | Viewed 12757 times ]
Attachment:
2.25 vent bottom low res.jpg
2.25 vent bottom low res.jpg [ 82.32 KiB | Viewed 12757 times ]

Author:  MadScientistMatt [ Mon Sep 23, 2024 5:09 pm ]
Post subject:  Re: Any interenst in 3D printing '63-'66 repop interior parts?

I was trying to tell if the intended shape was a straight line or a gentle curve, and it looks like I guessed wrong. However, some details of this model are pushing Freecad to its limits, and changing that line to a curve is likely to break a lot of things in the model.

This may come up with a couple other items where I have to tell if a feature is the original intent or if I'm dealing with a warped part. For example, I'm trying to figure out if the top of the armrest was supposed to be horizontal, or if the angle is intentionally greater than 90 degrees.

Author:  Rick Covalt [ Wed Oct 09, 2024 5:22 am ]
Post subject:  Re: Any interenst in 3D printing '63-'66 repop interior parts?

You have a PM Matt.

Author:  MadScientistMatt [ Thu Oct 10, 2024 5:04 pm ]
Post subject:  Re: Any interenst in 3D printing '63-'66 repop interior parts?

Based on your feedback, I'll drop the hollow studs (which were copied from the OE design) in favor of making them solid. I'm having a new set printed and shipped to you ASAP.

And I've added a new part: Armrest pads! https://cramerpower.com/products/front- ... ler-a-body

Author:  Rick Covalt [ Thu Oct 10, 2024 6:13 pm ]
Post subject:  Re: Any interenst in 3D printing '63-'66 repop interior parts?

Thanks Matt. I think the look nice.

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