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PostPosted: Fri Mar 28, 2025 1:42 pm 
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EFI Slant 6
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Joined: Wed May 28, 2003 9:08 am
Posts: 361
Location: Chelsea, MI
Car Model: 71 Dodge D100 64 Plymouth Valiant Wagon
Gentlemen:

Thanks very much for your suggestions. My head has been shaved .10 and there is a boss on the block in my problem area. ALSO, witness marks on both of the exhaust manifolds I have tried.

I have photos that I will post later.

So I am cautiously optimistic that the problem was that my exhaust manifold was not able to seat properly due to running into that boss. So I have ground that down as well as grinding down the Dutra dual (plenty of room for grinding).

I will let you know how things go when I get it re-assambled.

Now my question is how did it ever work prior to all of these struggles?

Thanks again,
Joe

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Joe Hoppe

71 D100 225 Super Six 727 AT on 2008 Crown Vic CopCar frame

64 Valiant Wagon 225 904 AT 3:23 8.75"


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PostPosted: Fri Mar 28, 2025 6:17 pm 
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Site Admin
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Joined: Mon Mar 31, 2003 1:04 pm
Posts: 7433
Location: Oregon
Car Model: 2023 Eichman Digger?
There are a couple ideas I have on that.

1. A thicker gasket
2. Luck! :lol:

I cut a bunch off the deck, so the issue became much more pronounced. Cutting the head can have the same effect.

There was a super squishy gasket available a while back that may have handled a misalignment like that pretty well. Remflex? Can't remember, but that sounds close.
Some folks double gasket. Not ideal, but in a pinch it'll work. For a while.

Glad your making progress!

CJ

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PostPosted: Sat Mar 29, 2025 4:52 am 
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Board Sponsor & SL6 Racer

Joined: Wed Oct 23, 2002 7:57 pm
Posts: 8834
Location: Waynesboro, Pa.
Car Model: 65 Valiant 2Dr Post
Glad you found your problem! Been there,done that! :D :D

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PostPosted: Sun Mar 30, 2025 3:40 am 
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Board Sponsor & Moderator
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Joined: Mon Oct 21, 2002 11:08 am
Posts: 16877
Location: Blacksburg, VA
Car Model:
Sounds like you found it. Grind on block and/or head and/or exh manifold (block first) to fix it. Buy or borrow a good angle grinder (4 or 4.5" likely best). Fit up the manifolds first with no gasket and make sure they sit flat against head. Use feeler gauges and a flashlight. Leave bolts between int and exh manifolds loose also so there is room to move each while you get the exh/int nuts tightened.

Lou

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