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Headlight circuit breaker
https://slantsix.org/forum/viewtopic.php?t=13060
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Author:  Jeb [ Fri May 20, 2005 5:42 pm ]
Post subject:  Headlight circuit breaker

Where is the circuit breaker for the headlights located on a 74 Duster.
Run my headlights for about an hour and they will shut off and a second later come right back on. Nothing else goes out, just the headlights. I think it could be the circuit breaker.

Author:  SlantSixDan [ Fri May 20, 2005 6:06 pm ]
Post subject: 

The thermal cutout circuit breaker is built into the headlamp switch.

A new headlamp switch will probably fix the blinkout symptom, but to fix the root problem and get much brighter headlamp light, put in relays.

Author:  Jeb [ Fri May 20, 2005 7:30 pm ]
Post subject: 

I just replaced the headlamp switch. Will look into the relays though. Is this problem common on old Chryslers or is my wiring about shot?

Author:  SlantSixDan [ Fri May 20, 2005 7:40 pm ]
Post subject: 

A lot of cars, old and new, have serious voltage drop in their headlamp circuits.

Author:  rrither [ Fri May 20, 2005 8:40 pm ]
Post subject:  Headlight relay

Here is some info. I have converted one of my Studebakers to dual realys, it has poorly designed switch to begin with, age don't help. Big difference.

http://www.madelectrical.com/electrical-tech.shtml


http://danielsternlighting.com/home.html

Author:  SlantSixDan [ Fri May 20, 2005 9:24 pm ]
Post subject: 

I'm not saying this 'cause the second link rrither posted is my own site, but to provide warning: The madelectrical site's headlamp relay method is halfåssed, and there are accuracy problems with most of the other articles on their site.

Author:  Jeb [ Tue May 24, 2005 6:45 pm ]
Post subject: 

Dan, I just had a brainstorm. The previous owner put a set of Halogen headlamps on in place of the sealed beams. Do Halogens pull more than sealed beams? If so, I think that might be what is causing my circuit breaker to trip. I have a new set of sealed beams ready to put on the car.

Author:  SlantSixDan [ Tue May 24, 2005 8:24 pm ]
Post subject: 

No, the halogen sealed beams, the regular sealed beams and the replaceable bulb H4 type units all use within a couple watts of one another. Essentially the same (the exception being replaceable-bulb headlights with overwattage bulbs, that is, higher than 60/55).

The switch breakers DO get soft with age, and the wiring resistance DOES increase with age. Don't downgrade the headlights to mask the symptom -- fix the problem!

Author:  Jeb [ Tue May 24, 2005 9:14 pm ]
Post subject: 

I just changed my headlight switch about a month ago because of the same problem. Is the best thing for me to do is runn some new lines from the switch to the lamps.

Author:  SlantSixDan [ Tue May 24, 2005 9:21 pm ]
Post subject: 

Quote:
I just changed my headlight switch about a month ago because of the same problem. Is the best thing for me to do is runn some new lines from the switch to the lamps.
No, the best thing for you to do is to leave the factory wires alone and install relays.

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