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Threaded hole in exhaust manifold firewall side
https://slantsix.org/forum/viewtopic.php?t=61336
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Author:  thebilgerat [ Tue Jul 04, 2017 8:20 am ]
Post subject:  Threaded hole in exhaust manifold firewall side

Hi all - new member here. Lurker for a while. I just picked up a 1982 D150 with a slant. Been driving it for a couple of days when it sounded like the exhaust flange broke from the manifold. Turns out there must have been a plug in a large hole on the firewall side of the manifold right below the heat exchanger. I did my best with what I had (a brass pipe plug and some epoxy) but that didnt last long from the heat cycle.

Can anyone tell me the thread pitch/dimensions/etc of that hole? I'd like to pick up an iron plug that will hopefully not heat cycle as hard.

Author:  Rick Covalt [ Tue Jul 04, 2017 8:41 am ]
Post subject: 

Really the brass plug should have been fine if it threaded into the manifold?

Author:  thebilgerat [ Tue Jul 04, 2017 8:49 am ]
Post subject: 

It threaded in, but loosely. I did my best to figure out interior thread diameter with a caliper and get something close at the hardware store.

Author:  slantzilla [ Tue Jul 04, 2017 9:19 am ]
Post subject: 

Sounds like maybe it is a late model manifold with the hole for the O2 sensor. Is it a fine thread about 3/4" in diameter?

If so you can get a plug off E-Bay cheap enough. :D

Author:  DusterIdiot [ Tue Jul 04, 2017 10:02 am ]
Post subject:  x2

Quote:
Sounds like maybe it is a late model manifold with the hole for the O2 sensor.
If this is correct, most auto parts stores should have a steel O2 sensor "plug" that can be installed.

Author:  SpaceFrank [ Tue Jul 04, 2017 12:39 pm ]
Post subject: 

It should be a standard 18 mm O2 sensor plug. There are steel ones all over the place, including eBay. Not sure if there's a thread sealant recommended for these.

Author:  DusterIdiot [ Tue Jul 04, 2017 1:10 pm ]
Post subject:  I'd...

Quote:
Not sure if there's a thread sealant recommended for these.
I used RTV Copper since that's about as high temp as you can get over the counter... after a while driving it'll carbon up and seal anyway...

Author:  emsvitil [ Tue Jul 04, 2017 5:39 pm ]
Post subject: 

Dorman 65220 oil pan plug (18mm x 1.5 thread, 19mm hex head)

Author:  Reed [ Wed Jul 05, 2017 8:34 am ]
Post subject: 

An oxygen sensor will plug that hole really well and let you run an air/fuel ratio gauge to help tune your motor.

Author:  thebilgerat [ Wed Jul 05, 2017 9:25 am ]
Post subject: 

Awesome - thanks for the info! I'd love to run an O2 sensor as it was my plan for tuning anyways. Hopefully the shop manual comes soon so I can start seeing what the PO did and didn't do when they removed all the smog equipment.

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