Slant *        6        Forum
Home Home Home
The Place to Go for Slant Six Info!
Click here to help support the Slant Six Forum!
It is currently Fri Nov 29, 2024 12:58 pm

All times are UTC-08:00




Post new topic  Reply to topic  [ 362 posts ]  Go to page Previous 19 10 11 12 1325 Next
Author Message
 Post subject:
PostPosted: Tue Aug 21, 2007 9:57 am 
Offline
Board Sponsor & Contributor

Joined: Thu Oct 31, 2002 5:39 pm
Posts: 24446
Location: North America
Car Model:
Quote:
So...I made a 1 inch impeller HV die cast aluminum oil pump by adding a spacer to a factory unit.
Dutra does it again! ImageImageImage

How'd you make the spacer?

_________________
一期一会
Too many people who were born on third base actually believe they've hit a triple.

Image


Top
   
 Post subject:
PostPosted: Tue Aug 21, 2007 10:10 am 
Offline
Board Sponsor
User avatar

Joined: Mon Jan 12, 2004 4:20 am
Posts: 2011
Location: Argentina
Car Model:
cutting a donor pump's body?

_________________
Juan Ignacio Caino

Please use e-mail button istead of PM'ing. I do log in sometimes but I'll be answering quicker thru e-mail.


Top
   
 Post subject:
PostPosted: Tue Aug 21, 2007 10:26 am 
Offline
Turbo Slant 6

Joined: Tue Feb 14, 2006 4:49 pm
Posts: 566
Car Model:
That's a nice way to do that. You get to use o-rings to seal both sides too, right? If you need a big pump you need it, I just like to avoid it whenever possible.

I was not thinking at all about the engine not using cam bearings. With all the welding, is the cam bore still true enough? How bad did it get?

I would have to check, but I think some of the aluminum v-8 blocks take standard cam bearings. I can see that retention might be a problem with a steel backed bearing in an aluminum block, maybe they pin them.

Have you looked at line boring the cam bore and using bearings? Maybe there is not even enough material to do this. If that is a possibility it would also cut down on the oil pressure loss. Custom aluminum inserts bored to size after being installed might cost a fortune. Not really the right time to think about this, but now I am wondering how this weighed out in your planning, or are you just stuck with the cam bores you have?.


Top
   
 Post subject:
PostPosted: Tue Aug 21, 2007 12:31 pm 
Offline
Guru
User avatar

Joined: Mon Oct 14, 2002 4:32 pm
Posts: 4880
Location: Working in Silicon Valley, USA
Car Model:
Quote:
That's a nice way to do that. You get to use o-rings to seal both sides too, right? If you need a big pump you need it, I just like to avoid it whenever possible.
I am the same way, I use the standard size pump most of the time. The "loose" cam bearings are the main reason to use the thicker impeller pump and to take the time and extra work needed to make-up a special aluminum bodied HV oil pump.
Quote:
I was not thinking at all about the engine not using cam bearings. With all the welding, is the cam bore still true enough? How bad did it get?
There is .001 in wear and .003 in warpage... the good news is that the wear is on one side of the cam bores and the warp is in a different direction... the cam still slides-in and turns freely but there are some high and low spots. It is hard to know what will happen after this engine gets run for a while and that cam "settles-in". (knocks down the high spots)
Quote:
Have you looked at line boring the cam bore and using bearings? Maybe there is not even enough material to do this. If that is a possibility it would also cut down on the oil pressure loss. Custom aluminum inserts bored to size after being installed might cost a fortune. Not really the right time to think about this, but now I am wondering how this weighed out in your planning, or are you just stuck with the cam bores you have?.
We looked at the repair options you listed and yes, we can jig bore the cam bores oversize and install conventional cam bearings, there is room to do this.
The decision was to run the current condition we have and see what happens... it may not be an issue if the warp helps position the cam to keep the oil feed holes covered. (and it looks like it will for cam journals 2 & 3)

The HV oil pump is the "insurance policy" that will be able to compensate for extra oil pressure loss in the cam journal area. Yes, another decision, another compromise but I don't think it's a "show stopper".
DD


Last edited by Doc on Tue Aug 21, 2007 12:45 pm, edited 1 time in total.

Top
   
 Post subject:
PostPosted: Tue Aug 21, 2007 12:38 pm 
Offline
Guru
User avatar

Joined: Mon Oct 14, 2002 4:32 pm
Posts: 4880
Location: Working in Silicon Valley, USA
Car Model:
Quote:
Quote:
So...I made a 1 inch impeller HV die cast aluminum oil pump by adding a spacer to a factory unit.
Dutra does it again! ImageImageImage

How'd you make the spacer?
Used a band saw to cut a "doner section" off a scrap pump, stuck that piece in a Bridgeport mill and took it within .003 on "lay-out" thickness and then flat sanded my way into the final size.

The spacer is sealed by o-rings on both sides but I actually epoxyed the spacer to the pump housing to insure proper alignment... forever. (the spacer to pump body o-ring is now incapsulated in epoxy)
DD


Top
   
 Post subject:
PostPosted: Tue Aug 21, 2007 12:58 pm 
Offline
Board Sponsor
User avatar

Joined: Fri Nov 01, 2002 8:20 pm
Posts: 1603
Location: Oxford, Georgia
Car Model:
Thanks, Doc! I'll see about setting up a custom order for that cam once I have the original turbo motor up and running - then I'll see about getting parts for a rebuild.

_________________
"Mad Scientist" Matt Cramer
'66 Dart - turbocharged 225
My blog - Mad Scientist Matt's Lair


Top
   
 Post subject:
PostPosted: Tue Aug 21, 2007 2:31 pm 
Offline
Turbo Slant 6
User avatar

Joined: Mon Apr 04, 2005 12:22 pm
Posts: 580
Location: Austin Texas
Car Model:
What a cool thread.

I wish to heck there was a forum like this for guys that build big-blocks :-/


I was just looking back at the first page of this one, and noticed that someone commented on the lifter bores for the AlSl6 looking "weak." I hadn't even thought of that, but.... well... yeah! I sure wouldn't want to run a roller cam with bores like that, but a slider should be fine because a slider limits the amount of lateral "plucking" force that the cam lobe can apply to the bottom of the lifter.

An old MML acquaintance (Brian Stroud, some of y'all probably have crossed paths with him in the Mopar world) learned that big roller cams put a lot more side-load on lifters than sliders the hard way. Ripped an exhaust lifter bore right out of the *cast iron* block on his 440. If you stop and think about it, the roller lifter can tolerate so much more lift rate that the potential exsits for many many times the sideways force that a slider lifter gets. Combine that with the fact that there's one lifter bore in a B/RB (#1 exhaust, IIRC) that has less meat around it than any of the others, and the meat it does have gets stressed in tension by the side-thrust of the cam on the lifter as the roller starts up those uber-steep ramps. Ka-pow. And of course when a lifter (and bore) drops into a spinning crank, other Really Bad Things (tm) happen too....

_________________
Image


Top
   
 Post subject:
PostPosted: Tue Aug 21, 2007 4:44 pm 
Offline
Turbo Slant 6

Joined: Mon Nov 28, 2005 10:35 pm
Posts: 665
Location: Spokane, Washington
Car Model:
Quote:
Really Bad Things (tm)
:lol: :lol:

So where do I send my royalty payments, 'cuz I wanna use that.

_________________
'15 Chrysler 200S V6
'74 Duster 360, factory 4 speed car


Top
   
 Post subject:
PostPosted: Tue Aug 21, 2007 9:51 pm 
Offline
Guru
User avatar

Joined: Sat Oct 12, 2002 11:22 am
Posts: 3740
Location: Sonoma, Calif.
Car Model: Many Darts and a Dacuda
Quote:
I think the major advantage of doing this is not the weight saving, but being able to use the 6 bolt pump housing. This will close off the unused pump pocket and allow the pump gear oiling mod.
Yes, all the alm. die cast oil pumps have the 3 pockets and 6 bolt holes needed to install and feed the cam gear oiler tube.

Here is a view of the anti-drainback feed tube leading into the "unused" block pocket that now contains the oiler. The tall tube keeps the oil in the main gallery from draining-out thru this path after shutdown.

Notice anything else different about this pump?
DD
Image


Last edited by Doctor Dodge on Tue Aug 21, 2007 10:28 pm, edited 1 time in total.

Top
   
 Post subject:
PostPosted: Tue Aug 21, 2007 10:00 pm 
Offline
Turbo Slant 6

Joined: Mon Nov 28, 2005 10:35 pm
Posts: 665
Location: Spokane, Washington
Car Model:
Quote:
Notice anything else different about this pump?
Knurled knob on the oil pressure spring?

_________________
'15 Chrysler 200S V6
'74 Duster 360, factory 4 speed car


Top
   
 Post subject:
PostPosted: Tue Aug 21, 2007 10:13 pm 
Offline
Guru
User avatar

Joined: Sat Oct 12, 2002 11:22 am
Posts: 3740
Location: Sonoma, Calif.
Car Model: Many Darts and a Dacuda
You are right... a knob to do oil pressure relief valve / oil pressure adjustment with-out having to remove the plug and spring.
It is a shame that it adds weight! :wink: :roll: :lol:
DD
Image


Top
   
 Post subject:
PostPosted: Tue Aug 21, 2007 11:32 pm 
Offline
TBI Slant 6
User avatar

Joined: Fri Dec 01, 2006 8:34 pm
Posts: 242
Location: Chicago
Car Model:
With the wear/warpage in the cam journals are you concerned that it may cause oil pump/cam/distributor drive failure that has been plaugeing other peoples engines ??? I know that has been a problem area of late. I was thinking about mocking up just the cam, oil pump, and distributor when I get around to building my engine (sometime in the distant future) to see if I could find any binding that might be a problem. I'm sure you have already thought this through, but like I said earlier, I seek knowlage from the master.

_________________
There are 3 things that will live forever, cockroaches, Keith Richards, and Slant Six Dusters !!!

http://s4.photobucket.com/albums/y128/slantasaurus/

take a look around


Top
   
 Post subject:
PostPosted: Wed Aug 22, 2007 7:31 am 
Offline
Guru
User avatar

Joined: Mon Oct 14, 2002 4:32 pm
Posts: 4880
Location: Working in Silicon Valley, USA
Car Model:
Yes, one of the first steps I do on a SL6 engine build is to check the oil pump to cam gear mesh. I do not worry about the distributor if it has the nylon gear. ( I do check metal distributor gears )
My check on Twiggy and a photo is on page 3 of this thread.

The mesh looks pretty good pattern wise, there is a bit more backlash between the two gears due to the warpage but it's not excessive... actually, some say that additional backlash between these gears is good, it lets more oil in and helps the gears run cooler.
DD


Top
   
 Post subject:
PostPosted: Wed Aug 22, 2007 9:21 am 
Offline
Board Sponsor & Contributor

Joined: Thu Oct 31, 2002 5:39 pm
Posts: 24446
Location: North America
Car Model:
Doc, I'm not sure I understand how the small-diameter antidrainback tube works.

_________________
一期一会
Too many people who were born on third base actually believe they've hit a triple.

Image


Top
   
 Post subject:
PostPosted: Wed Aug 22, 2007 11:40 am 
Offline
Guru
User avatar

Joined: Mon Oct 14, 2002 4:32 pm
Posts: 4880
Location: Working in Silicon Valley, USA
Car Model:
The small oil feed tube works like a "pea trap" in your plumbing fixtures, the bottom of the tube is below the oil squarter's outlet level and stays covered with oil in the pocket so air does not go up into the main oil gallery. The top of the tube does not allow the oil to flow down into the oiler's mounting pocket and out the oiler tube unless it is under pressure.
DD


Top
   
Display posts from previous:  Sort by  
Post new topic  Reply to topic  [ 362 posts ]  Go to page Previous 19 10 11 12 1325 Next

All times are UTC-08:00


Who is online

Users browsing this forum: slantzilla and 12 guests


You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot post attachments in this forum

Search for:
Jump to:  
Powered by phpBB® Forum Software © phpBB Limited