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PostPosted: Mon Aug 05, 2002 12:59 pm 
Hi Everyone,
I have been chasing down a mysterious 'rattle' from the front end. After checking and going through all possible causes, I have come to the conclusion that it must be coming from the drivers side torsion bar. Question...is it possible that the front bushing has gone bad and could cause an indiscriminate rattle as the car is in movement ? I have adjusted the torsion bar bolt (height adjustment) and this has no effect on the rattle. Is this a common effect with worn out bushings ? Any advice is appreciated. Thanks
Matt

msimpson@whpacific.com


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PostPosted: Mon Aug 05, 2002 3:33 pm 
Quote:
: Hi Everyone,
: I have been chasing down a mysterious 'rattle'
: from the front end. After checking and going
: through all possible causes, I have come to
: the conclusion that it must be coming from
: the drivers side torsion bar. Question...is
: it possible that the front bushing has gone
: bad and could cause an indiscriminate rattle
: as the car is in movement ? I have adjusted
: the torsion bar bolt (height adjustment) and
: this has no effect on the rattle. Is this a
: common effect with worn out bushings ? Any
: advice is appreciated. Thanks
: Matt


usually a bad bushing will cause a squeak or groan over bumps. i think if the bushings are bad enough to rattle then you really would have a hard time keeping the car straight going down the road. look closely at the radius arm bushigs for wear as they are under as much load as any other part of the front end. when these go bad the car will usually dart left or right under braking.
on disc brake cars a rattle can come from the front calipers and will go away when you apply the brakes. with a swaybar you need to look at the end links and bushings there.
to check the ball joints/steering linkage, just jack up the front of thae car and try to wiggle the left or right tyres vertically or horizontilly while you or a friend watch the front end parts. if you find excess play in the vertical motion look close at the ball joints, wheel bearings and upper/lower control arm bushings. if there is a bunch of play on the horizion, look at the steering linkage. anything that squirms around shoud be adjusted or replaced.
now for some bad news (and some of you guys know it!) let's say all the bushings and the steering linkage and ball joints look ok. a real common trouble spot is the mounting points for the lower control arms at the "K" frame. quite often the welds break there and things move around and make noise. the tyre may move about like there is a bad ball joint or bushing but look closely and you will see some movement of the nut on the frontside of the k frame. beyond that look for play at the sector shaft of the sttering box, but wear hers is usually marked by a massive fluid leak.

-james


ludite13@cs.com


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PostPosted: Mon Aug 05, 2002 4:45 pm 
Quote:
: usually a bad bushing will cause a squeak or
: groan over bumps. i think if the bushings
: are bad enough to rattle then you really
: would have a hard time keeping the car
: straight going down the road. look closely
: at the radius arm bushigs for wear as they
: are under as much load as any other part of
: the front end. when these go bad the car
: will usually dart left or right under
: braking.
: on disc brake cars a rattle can come from the
: front calipers and will go away when you
: apply the brakes. with a swaybar you need to
: look at the end links and bushings there.
: to check the ball joints/steering linkage, just
: jack up the front of thae car and try to
: wiggle the left or right tyres vertically or
: horizontilly while you or a friend watch the
: front end parts. if you find excess play in
: the vertical motion look close at the ball
: joints, wheel bearings and upper/lower
: control arm bushings. if there is a bunch of
: play on the horizion, look at the steering
: linkage. anything that squirms around shoud
: be adjusted or replaced.
: now for some bad news (and some of you guys
: know it!) let's say all the bushings and the
: steering linkage and ball joints look ok. a
: real common trouble spot is the mounting
: points for the lower control arms at the
: "K" frame. quite often the welds
: break there and things move around and make
: noise. the tyre may move about like there is
: a bad ball joint or bushing but look closely
: and you will see some movement of the nut on
: the frontside of the k frame. beyond that
: look for play at the sector shaft of the
: sttering box, but wear hers is usually
: marked by a massive fluid leak.
:
: -james


James,
Thanks for the response and your thoughts. I did go through all the components you mentioned and all check out. The front end was rebuilt two years ago except for the torsion bar bushings, and lower control arm bushings. Brakes (drum), sway bar connections, tie rods, ball joints, shocks, pitman, idler, steering box, ....all check out o.k. I will look closer at the k-member connection. The 'rattle' does not relate to tire rotation, engine speed, driveline, etc... Any small bumps will create the rattle. Everything under the dash and around the firewall also checks out o.k. At this point, I am stumped. I may have to just totally rebuild the front end again when I switch out the front brake system and upgrade to larger torsion bars..!! Thanks again..

msimpson@whpacific.com


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PostPosted: Mon Aug 05, 2002 7:07 pm 
You did not specify what year car. My 1976 Valiant had / has some little klunk-rattle in the front end. I could find no problems with ball joints and related parts either. I rebuilt the front end anyway even though the car only had about 67,000 original miles on it. I replaced ALL rubber bushings in upper and lower control arm ($5 each from JC Whitney), all ball joints. After rebuild it had the same noise. Finally I was led to the lower shock absorber mount that was loose where it clamps between the plates of the lower control arm. Try tightening the $%^^&* out of that lower shock mount bolt and see if that cures it. Then let us know the results.


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PostPosted: Mon Aug 05, 2002 9:43 pm 
Quote:
: James,
: Thanks for the response and your thoughts. I
: did go through all the components you
: mentioned and all check out. The front end
: was rebuilt two years ago except for the
: torsion bar bushings, and lower control arm
: bushings. Brakes (drum), sway bar
: connections, tie rods, ball joints, shocks,
: pitman, idler, steering box, ....all check
: out o.k. I will look closer at the k-member
: connection. The 'rattle' does not relate to
: tire rotation, engine speed, driveline,
: etc... Any small bumps will create the
: rattle. Everything under the dash and around
: the firewall also checks out o.k. At this
: point, I am stumped. I may have to just
: totally rebuild the front end again when I
: switch out the front brake system and
: upgrade to larger torsion bars..!! Thanks
: again..


Here's a long shot, if you're sure it's none of the above.
I've only seen this twice: once, in a wrecking yard; the other time, a neighbor down the street had a problem with his '76 Dart ex-cop car. I don't know what sound it made, but the back of the K member where the lower control arm pivot is inserted broke out in a circle around the hole for the pivot. The part which broke out looked like a big washer with an irregular OD. I think it was a result of the strut rod coming loose.
By the way the torsion bar does not have a bushing per se. The lower control arm pivot bushing is the only bushing in that area.
Also, any frt end rebuild that ignored the lower control arm bushing and/or the lower ball joint is no frt end rebuild at all. Those(and the strut rod bushings) are probably the most abused and highly stressed points in the whole frt end.
Good luck, let us know what you find.

fglmopar@aol.com


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PostPosted: Tue Aug 06, 2002 1:19 pm 
Quote:
: You did not specify what year car. My 1976
: Valiant had / has some little klunk-rattle
: in the front end. I could find no problems
: with ball joints and related parts either. I
: rebuilt the front end anyway even though the
: car only had about 67,000 original miles on
: it. I replaced ALL rubber bushings in upper
: and lower control arm ($5 each from JC
: Whitney), all ball joints. After rebuild it
: had the same noise. Finally I was led to the
: lower shock absorber mount that was loose
: where it clamps between the plates of the
: lower control arm. Try tightening the $%^^&*
: out of that lower shock mount bolt and see
: if that cures it. Then let us know the
: results.


I had the same problem on 3 of my A-bodies and every one was the lower shock mounting bolts were not tight. Tighten those bolts to 50 ft.lbs. and see if the noise goes away. Also check the arm itself, the sleeve in the lower shock bushing may have worn into the arm and may need shimmed with some thin washers on each side to tighten it up.


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PostPosted: Tue Aug 06, 2002 8:27 pm 
Quote:
: Hi Everyone,
: I have been chasing down a mysterious 'rattle'
: from the front end. After checking and going
: through all possible causes, I have come to
: the conclusion that it must be coming from
: the drivers side torsion bar. Question...is
: it possible that the front bushing has gone
: bad and could cause an indiscriminate rattle
: as the car is in movement ? I have adjusted
: the torsion bar bolt (height adjustment) and
: this has no effect on the rattle. Is this a
: common effect with worn out bushings ? Any
: advice is appreciated. Thanks
: Matt


A couple of other points to check are the large K-frame to frame rail bolts and the steering box to shaft coupler. Looseness at either place makes for some strange front-end noises.
DD


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PostPosted: Fri Aug 09, 2002 12:15 pm 
Quote:
: Hi Everyone,
: I have been chasing down a mysterious 'rattle'
: from the front end. After checking and going
: through all possible causes, I have come to
: the conclusion that it must be coming from
: the drivers side torsion bar. Question...is
: it possible that the front bushing has gone
: bad and could cause an indiscriminate rattle
: as the car is in movement ? I have adjusted
: the torsion bar bolt (height adjustment) and
: this has no effect on the rattle. Is this a
: common effect with worn out bushings ? Any
: advice is appreciated. Thanks
: Matt


Thanks for all the responses guys...Craig had the 'winning' suggestion..!! The lower shock mount bolt on the passenger side had slowly worked itself loose. Not real loose but, enough to create that irritating 'rattle' noise. After tightening, no more noise....!!!! Once again, THANK you all for your ideas. It's great to know you can ask all kinds of questions on this board and get great feedback.
Matt

msimpson@whpacific.com


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