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 Post subject: port and polish
PostPosted: Wed Jan 17, 2018 2:29 pm 
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3 Deuce Weber

Joined: Sat Jul 15, 2017 11:52 am
Posts: 52
Location: Western Canada
Car Model: 1970 D100
I am in the middle of a fairly stock rebuild on my 1970 slant 6 out of my d100. I have been extremely lucky so far and the bottom end of the engine is in excellent shape. I haven't got to the head yet and pulled it apart to see what I'm dealing with but it has been suggested to me in my thread on the overall stock refresh that I port and polish the head as they are notoriously rough out of the factory.
Can anyone give any pointers/tips on how to go about it and how far to go? As stated this is a half ton truck engine not a race engine but anything that will make it breathe better for a bit of elbow grease I am all for!


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 Post subject: Re: port and polish
PostPosted: Thu Jan 18, 2018 4:08 pm 
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Guru
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Joined: Sat Oct 12, 2002 11:22 am
Posts: 3740
Location: Sonoma, Calif.
Car Model: Many Darts and a Dacuda
-Take the head apart and make sure it's good. ( not cracked)
-Grind-out the over-lapping material in the "pocket", just under the valve seats. Grind straight down, do not "under-cut" the seats.
(the black lines in the photo)
-Grind-smooth any other bumps in the port but just a clean-up cut, flush to the port walls.
-Use the manifold gasket to see if there is mis-match between the head's port openings and the manifold ports. ("gasket match") grind away any over-lapping material
DD

Image


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 Post subject: Re: port and polish
PostPosted: Thu Jan 18, 2018 8:58 pm 
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3 Deuce Weber

Joined: Sat Jul 15, 2017 11:52 am
Posts: 52
Location: Western Canada
Car Model: 1970 D100
Thanks DD!


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 Post subject: Re: port and polish
PostPosted: Thu Jan 18, 2018 9:19 pm 
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3 Deuce Weber

Joined: Sat Jul 15, 2017 11:52 am
Posts: 52
Location: Western Canada
Car Model: 1970 D100
Is there an area or areas where these heads tend to crack? I will pay close attention to them but I’m pretty sure my head is good; the engine was running pretty well before I started the full restoration on the truck.


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 Post subject: Re: port and polish
PostPosted: Fri Jan 19, 2018 6:59 am 
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Board Sponsor & Moderator
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Joined: Mon Oct 21, 2002 11:08 am
Posts: 16811
Location: Blacksburg, VA
Car Model:
Stay away from the walls on each pair of I and E ports for each cylinder. There is a water jacket there that is easy to pop through if you "smooth everything out".

Lou

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 Post subject: Re: port and polish
PostPosted: Fri Jan 19, 2018 3:23 pm 
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4 BBL ''Hyper-Pak''
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Joined: Wed Dec 03, 2014 2:08 pm
Posts: 31
Location: Oregon
Car Model: 1982 Dodge W150
Quote:
Stay away from the walls on each pair of I and E ports for each cylinder. There is a water jacket there that is easy to pop through if you "smooth everything out".

Lou
Is this the shared wall between intake and exhaust?


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 Post subject: Re: port and polish
PostPosted: Fri Jan 19, 2018 4:12 pm 
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Joined: Tue Oct 29, 2002 8:27 pm
Posts: 9714
Location: Salem, OR
Car Model:
Quote:
Is this the shared wall between intake and exhaust?
Yes, but not so much an issue on 1975-1987 heads....

Another big area of restriction is the valve guide boss in the runner itself... smoothing and blending is fine for a street
driver... for race a more aggressive approach may be desired before new guides are inserted....


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 Post subject: Re: port and polish
PostPosted: Sat Jan 20, 2018 10:37 am 
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Supercharged

Joined: Wed Sep 17, 2008 6:48 pm
Posts: 3830
Location: Indianapolis
Car Model:
for improving cylinder head port flow,
in the order of general improvement
1) clean up the ports by grinding away casting flash left from the OE foundry operations
2) #1 + install oversized valves
3) #1 + #2 + pay to have a multi angle valve seat ground in
4) #1+ #2 +3 + improve the short side radius
5) all the above + valve bowl work.

this article goes through that progression nicely

http://www.hotrod.com/articles/0610phr- ... d-porting/

as previously mentioned, steps 4 and 5, if you are not familiar with slant six cast wall thickness present the opportunity to ruin the cylinder head.

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https://www.youtube.com/watch?v=uX8Nj8ABEI8


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