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PostPosted: Tue May 02, 2023 4:47 pm 
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TBI Slant 6

Joined: Sun Mar 28, 2004 2:48 pm
Posts: 206
Location: Phoenix, Arizona
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Would you recommend a custom aluminum piston with Molnar rods or a forged piston? The goal is to set the compression ratio at about 9.2 to 9.35 for a mild turbo-charged (4-5 psi) build. The engine will not be raced.

Given the intended use, is there an advantage of one over the other? Disadvantage?

Does the use of forged pistons result in higher oil consumption and increase cylinder bore wear? The factory didn’t use forged pistons but also didn’t turbo-charge.

TIA

–Walt Jackson


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PostPosted: Tue May 02, 2023 5:28 pm 
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Supercharged
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Joined: Wed Oct 12, 2005 9:00 pm
Posts: 2947
Location: kankakee IL
Car Model: 80 volare, 78 fury 2 dr, 85 D150
Even forged Pistons are still aluminum.


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PostPosted: Tue May 02, 2023 5:49 pm 
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TBI Slant 6

Joined: Sun Mar 28, 2004 2:48 pm
Posts: 206
Location: Phoenix, Arizona
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Are the stock pistons aluminum?

--Walt jackson


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PostPosted: Tue May 02, 2023 6:31 pm 
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Board Sponsor & SL6 Racer

Joined: Wed Oct 23, 2002 7:57 pm
Posts: 8834
Location: Waynesboro, Pa.
Car Model: 65 Valiant 2Dr Post
Yes

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PostPosted: Tue May 02, 2023 7:48 pm 
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Turbo Slant 6
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Joined: Sat Sep 13, 2014 8:25 am
Posts: 797
Location: Rio Rancho, NM
Car Model: Highly Modified Chevy S10 Race Truck
Most engine have used aluminum pistons since around the 1930s.

I think the question you are asking is whether to use cast aluminum or forged aluminum pistons.
All things being equal forged pistons are stronger and likely to be more durable.
On the other hand, the alloys used for most forged pistons expand more with heat than the alloys used for cast pistons.
Typically forged pistons need a little more cylinder clearance than cast pistons do.
So cast pistons can run quieter at cold startup. This makes them preferable for many OEM applications.
Forged pistons are also more costly to produce so if an OEM can get away with using cast it saves them money.

IMO, unless you are really going to be punishing those pistons it probably doesn't matter whether you go with cast or forged.

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PostPosted: Thu May 18, 2023 6:38 am 
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EFI Slant 6

Joined: Thu Apr 18, 2019 7:57 am
Posts: 378
Location: Lawrenceville, GA
Car Model: 1966 Dodge Dart
I'm using stock replacement cast type pistons, and I intend to run somewhat more than 5 psi of boost. If you have a good tune and keep it out of detonation, you'll be fine.

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1966 Dodge Dart turbo / EFI project


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PostPosted: Thu May 18, 2023 7:50 am 
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Board Sponsor & Moderator
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Joined: Mon Oct 21, 2002 11:08 am
Posts: 16877
Location: Blacksburg, VA
Car Model:
As long as you will not allow the engine to get into detonation (spark preignition), then cast stock replacement pistons will be just fine. 4-5 psi is not much boost in terms of taxing the engine, but it will make a lot more power (50-100 HP). I like your idea.

I like Silvolite pistons, or I think Enginetech or Zollner or Badger or Mahle or Sealed Power pistons would be good. Just do not buy the cheapest piston you can find with some no-name brand... I recommend 0.040" or 0.060" overbore.

Have fun!

Lou

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