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 Post subject: 80s truck roof rot
PostPosted: Sat Jan 03, 2026 5:26 pm 
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Supercharged
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Joined: Wed Oct 12, 2005 9:00 pm
Posts: 3069
Location: kankakee IL
Car Model: 80 volare, 78 fury 2 dr, 85 D150
Who's dealt with it? How'd you fix?
Patch in metal, transplant good roof with cutting and splicing along a and b pillars?
I have (2) 1990 cabs here trying to get the best of what I have for my 83 D250.
One cab in paint jail and one on my home garage. Body shop says "no way" to roof swap.
I have a nice cutoff roof from an 87.
I'm NOT buying cab #3 cab at home otherwise a little nicer than cab in paint, but both much better than most below the roof pillars


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 Post subject: Re: 80s truck roof rot
PostPosted: Sun Jan 04, 2026 6:35 am 
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EFI Slant 6

Joined: Mon May 26, 2014 4:02 pm
Posts: 449
Location: Vermont
Car Model: Slant Six M37
Depends upon the extent of the problem..


Welding in patches is probably easier than getting a whole new roof to fit, and then get all the windows to keep the water out....

If I were to try and graft a whole new roof on, I would cut and retain all of the front and rear windows so that the a and b pillars are intact..


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 Post subject: Re: 80s truck roof rot
PostPosted: Sun Jan 04, 2026 7:19 am 
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Supercharged
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Joined: Wed Oct 12, 2005 9:00 pm
Posts: 3069
Location: kankakee IL
Car Model: 80 volare, 78 fury 2 dr, 85 D150
"cut and retain all the rear windows" doesn't make sense. All the glass has to come out no matter how the job gets done.
Are you saying "chop the top" like on a deuce coupe? Cuz that ain't happening.
The 87 roof cutoff I have was cut as low as possible at the bottom of the pillars to allow it to be cut down and matched up to wherever I wound up cutting the pillars on the old one so the door opening and front/ back window opening can be properly matched up.

And Reed
I saw your post about the possibility of doing this job on a ramcharger in another forum... Have you made any headway with that project?

I have taken the cab I have at home by the body shop and they don't want to do the work that I already have on the first cab to this one which includes transferring the wide transmission tunnel from that cab to this one. They want me to do that.... Id rather do things like floor pan work that is easier to hide with carpet seats and such


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 Post subject: Re: 80s truck roof rot
PostPosted: Sun Jan 04, 2026 12:36 pm 
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EFI Slant 6

Joined: Mon May 26, 2014 4:02 pm
Posts: 449
Location: Vermont
Car Model: Slant Six M37
Quote:
"cut and retain all the rear windows" doesn't make sense. All the glass has to come out no matter how the job gets done.
Are you saying "chop the top" like on a deuce coupe? Cuz that ain't happening.
The 87 roof cutoff I have was cut as low as possible at the bottom of the pillars to allow it to be cut down and matched up to wherever I wound up cutting the pillars on the old one so the door opening and front/ back window opening can be properly matched up.

And Reed
I saw your post about the possibility of doing this job on a ramcharger in another forum... Have you made any headway with that project?

I have taken the cab I have at home by the body shop and they don't want to do the work that I already have on the first cab to this one which includes transferring the wide transmission tunnel from that cab to this one. They want me to do that.... Id rather do things like floor pan work that is easier to hide with carpet seats and such
I would try to do patches... that is 100X easier than the whole roof... One patch at a time, and you don't get in over your head quite as quickly..

Measuring and cutting accurately the roof at the A&B pillars or anywhere along that is difficult in my book. I would rather be above or below the complex formed metal, and play in the simple areas.. but none of this is easy!

I would rather do floorpan work as well, but that is not the whole scope of the project... so leave the roof for last & take your time! Fritzee is pretty inventive and unafraid to tackle daunting projects! He might give you some ideas! https://www.youtube.com/watch?v=EhGXSM3MZEQ


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 Post subject: Re: 80s truck roof rot
PostPosted: Sun Jan 04, 2026 5:10 pm 
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Supercharged
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Joined: Sat Nov 27, 2004 8:03 pm
Posts: 10060
Location: IRWIN PA
Car Model:
Here's what I did. Not too pretty but it works fine and does not leak.

Image

_________________
http://www.youtube.com/hyperpack
Image


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