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1968 Valiant Ruster Racer IRWIN PA
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Author:  Greg Ondayko [ Mon May 04, 2026 8:17 am ]
Post subject:  Re: 1968 Valiant Ruster Racer IRWIN PA

Quote:
Greg, I see you have Allen adjusters on your Goodman rockers.
Do you remember where you got those?
Hi Stan, I don't remember for sure; they likely came with the rockers, but I could be wrong. I have a few sets of these rocker arms.

Either way, buy this style of ball rocker screws from Smith Brothers Pushrods. Measure the length of the current parts you have before ordering.
If you poke around on their website, you can find sets of rocker screws with jam nuts, too.

Greg

Author:  hyper_pak [ Mon May 04, 2026 1:10 pm ]
Post subject:  Re: 1968 Valiant Ruster Racer IRWIN PA

OK, Mine are flat screwdriver style.
I don't like that.
I will check out smiths

Author:  Greg Ondayko [ Mon May 04, 2026 2:34 pm ]
Post subject:  Re: 1968 Valiant Ruster Racer IRWIN PA

Quote:
OK, Mine are flat screwdriver style.
I don't like that.
I will check out smiths
Agreed, I remember having flat screws somewhere, too. They are harder to be delicate with for fine adjustments, and the tool often slips out of the slot.

Greg

Author:  Greg Ondayko [ Tue May 05, 2026 8:17 am ]
Post subject:  5/5/26

5/5/26:
I began making electrical and fluid connections on the engine and bolting the block to the bell housing. I still need to bolt the flexplate to the torque converter, but progress is being made in my late-night shop sessions.
I found a broken transmission mount! (I had recently replaced this, but it got destroyed again!)
Time for a new Imperial Services mount! The last one I had was an energy suspension piece, and as you can see, it failed.

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This all looked totally fine on close inspection, but the broken bits could be detected.
Parts are arriving to build my heim joint-equipped fore/aft limiting struts.

Greg

Author:  Greg Ondayko [ Sun May 10, 2026 4:38 am ]
Post subject:  5/8/26

5/8/26:

I got back to the shop for an hour or 2 of work after a concert here at school.

I was working on some more fiddly bits, connecting the maze of oil, pan evac, and coolant lines. Many of the Heim Joint/rod end parts have arrived to begin preliminary measure-up / fab up.

I still need to install the intake/exhaust, revise the fuel line routing, and get the torque converter bolted to the flexplate with a liberal application of Loctite 271 red schmoo!

Lots to do, but it is possible!

Greg

Author:  Dart270 [ Mon May 11, 2026 7:50 am ]
Post subject:  Re: 1968 Valiant Ruster Racer IRWIN PA

RUSTAAAHHHHHH!!!

Author:  Greg Ondayko [ Mon May 11, 2026 9:25 am ]
Post subject:  5/11/26

5/11/26

After getting the driver's side limiting strut sorted out, I sat in my thinking chair and began some mental engineering whilst rubbing my chin.
I like using the shock tower for the frame attachment point, and I am going to repeat the same idea on the passenger side. With no stock oil, pump, coil, alternator, fuel pump, distributor, or other pesky stock bits hanging out on the passenger side of the engine, it is pretty wide open for attachment points.

Hmm.. where to attach? I have this cool 1964 Dodge Truck Alternator bracket that is stamped steel, not cast iron. It is not the same as the 1977ish and newer stamped 2-piece units.
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I also got a new Transmission mount sourced and installed. (will be replacing that one with one from Imperial Services later)

Hope to get a few more hours in the garage tonite after voice lessons etc., before midnight.

Greg

It captures the 3/8" bolt at the front of the block and the 3/8" bolt on the head, as well as the 5/16" bolt between cylinders #1 and #2.
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Some Slicing and dicing is done:
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Adding some more metal for a larger weldable surface area for the rod end "ears."
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Author:  Greg Ondayko [ Tue May 12, 2026 1:16 pm ]
Post subject:  5/12/26

5/12/26:

I made some more progress. The passenger side "strut" / engine plate limiter is all done. These turned out very nice in my opinion.
I was able to fire the engine and run it for a while. Of course, there is an oil leak to take care of, but I should be able to get some Brakleen in there and paste some RTV schmoo over the crevasse, and hopefully it will slow down.
:!: On 2nd thought, I ran the engine without the forward-most alternator bracket bolt in place. Hopefully, it was just spurting and leaking from an open threaded hole in the side of the crankcase.

The lash will also need a hot adjustment.
Some pictures:
Modified '64 Truck steel alt bracket is done:
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Mock up the strut tube to the right side shock tower:
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I am not sure how I got in there with the MIG gun, but apparently I did.
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Parts ready for the paint booth:
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In the "paint booth."
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Author:  slantzilla [ Tue May 12, 2026 8:04 pm ]
Post subject:  Re: 1968 Valiant Ruster Racer IRWIN PA

Nice work Greg!

Author:  Dart270 [ Wed May 13, 2026 6:50 am ]
Post subject:  Re: 1968 Valiant Ruster Racer IRWIN PA

Very clever and thorough work, Greg!
Lou

Author:  Greg Ondayko [ Wed May 13, 2026 8:11 am ]
Post subject:  Re: 1968 Valiant Ruster Racer IRWIN PA

Thanks, hopefully no more broken trans mounts or bent engine plates.

Time and time slips will tell if I made good decisions or not!

Greg

Author:  Greg Ondayko [ Sat Jun 20, 2026 1:09 pm ]
Post subject:  6/20/26

6/20/26:

I hot lashed the valves on Ruster to 0.026" / 0.030" It's a process with all the wires and coils on the valve cover.
I swapped the 4.56's back in for some testing laps in mid-July.
Also Swapped the semi-suspect new Energy Suspension Transmission mount for an Imperial Services part of the same type.

Now I just need to hang the front clip, but fuel in it and take it to the track!

Pictures..YAY!
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Greg

Author:  Dart270 [ Sun Jun 21, 2026 11:04 am ]
Post subject:  Re: 1968 Valiant Ruster Racer IRWIN PA

Very cool! Glad to hear it is buttoned up and new and improved. Interested to hear testing results...

Lou

Author:  Greg Ondayko [ Sun Jun 21, 2026 11:29 am ]
Post subject:  Re: 1968 Valiant Ruster Racer IRWIN PA

I solved the dumb oil leak too with some "The Right Stuff" on the outside seam.

Might get down there today for some more work.

Author:  Greg Ondayko [ Sun Jun 21, 2026 7:42 pm ]
Post subject:  6/21/26

6/21/26:

After a busy day of showing a duo of '62 Valiants at a local (~2000' from the House) car show, we went to dinner then, I persuaded Ava to come to the garage for ~3 hours of work ( it is really hard to hang the front clip with only 2 hands) 4 hands are so much better and easier. She was very helpful tonite and not too grumpy.

The Front End is hung and all snugged up.
We also topped off the radiator, and began remaking the Aluminum 5" HVAC Flexible tube cold air intake system. The old intake tube had smashed itself and vibrated to bits after riding on the trailer for 1,000's of miles out in the wind and on the track after ~13 or so years.

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