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PostPosted: Tue Jun 09, 2015 3:05 pm 
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EFI Slant 6
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Joined: Mon Sep 23, 2013 6:52 pm
Posts: 321
Location: Annapolis, Maryland
Car Model: 1974 Dart Swinger 225
One question in 3 parts:
1. Is my master cylinder bad?
2. Should I replace it or rebuild it?
3. What advice do you have if I rebuild it?

'74 Swinger with drums all around, non-power brakes, all stock. When I'm stopped at a light, the brake pedal slowly creeps down toward the floor. Stopping seems normal except maybe with a slight pull to the left. I flushed and bled the system when I got the car (last fall, after it sat parked for several years), and at one point I did let the MC go empty...oops. Is it possible I just have air in the MC and need to bench-bleed it, or is there an internal leak?

If the MC is bad, should I rebuild or replace it? I'm not an experienced car guy and I've never replaced or rebuilt a master cylinder before, but I have a shop manual and it seems pretty simple to rebuild a MC. After reading about so many problems with remanufactured ones, I'm leaning toward the rebuild. Also, my MC seems pretty solid other than a little surface corrosion. Most of the car is very solid--it was garage kept forever, although not driven for the last several years until I got it.

Finally, if I do the rebuild, what is your advice other than to follow the manual?


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PostPosted: Tue Jun 09, 2015 3:20 pm 
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Supercharged
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Joined: Thu Jan 27, 2005 8:32 pm
Posts: 7834
Location: Portland-ish
Car Model: Fiat 500e
rockauto.com has a new one on close-out for $14.95.

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Joshua


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PostPosted: Tue Jun 09, 2015 5:50 pm 
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EFI Slant 6
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Joined: Mon Sep 23, 2013 6:52 pm
Posts: 321
Location: Annapolis, Maryland
Car Model: 1974 Dart Swinger 225
Quote:
rockauto.com has a new one on close-out for $14.95.
...and a rebuild kit for $11.95. All this stuff is pretty cheap, so it's not about the cost so much as what's the best fix.


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PostPosted: Wed Jun 10, 2015 7:22 am 
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Supercharged
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Joined: Thu Jan 27, 2005 8:32 pm
Posts: 7834
Location: Portland-ish
Car Model: Fiat 500e
Get the new one! Hurry!

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Joshua


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PostPosted: Wed Jun 10, 2015 8:28 am 
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Board Sponsor & Moderator
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Joined: Mon Oct 21, 2002 11:08 am
Posts: 16879
Location: Blacksburg, VA
Car Model:
Also note that any one (or more) of your wheel cylinders might be bad instead or as well. That will also cause the pedal creep/drop that you describe.

Lou

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PostPosted: Wed Jun 10, 2015 11:40 am 
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EFI Slant 6
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Joined: Mon Sep 23, 2013 6:52 pm
Posts: 321
Location: Annapolis, Maryland
Car Model: 1974 Dart Swinger 225
Quote:
Also note that any one (or more) of your wheel cylinders might be bad instead or as well. That will also cause the pedal creep/drop that you describe.
But if that's the cause, then wouldn't I also be losing fluid into the drums?


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PostPosted: Wed Jun 10, 2015 12:35 pm 
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Joined: Mon Oct 21, 2002 11:08 am
Posts: 16879
Location: Blacksburg, VA
Car Model:
Yes.

Lou

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PostPosted: Thu Jun 11, 2015 6:28 pm 
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Supercharged

Joined: Wed Sep 17, 2008 6:48 pm
Posts: 3830
Location: Indianapolis
Car Model:
I rebuilt the 83 D150 OE Master cylinder with a kit from Rock Auto,,

actually pretty EZ,,


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PostPosted: Fri Jun 12, 2015 5:06 am 
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Supercharged
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Joined: Sat Feb 16, 2008 1:25 pm
Posts: 5611
Location: Downeast Maine
Car Model:
Buy new stuff.

Car sat unused for a period of time, master cylinder most likely pitted and is letting fluid bypass its soft parts, and same for wheel cylinders. Replace everything, its your brakes and a lot easer to do than replacing all front sheet metal, radiator, etc. after a crash.

One can replace master & wheel cylinders, shoes as well as soft lines for less than a two hundred bucks resulting in a new breaking system.

Keep in mind drum brakes tend to get out of adjustment rather easily becoming unpredictable in emergency situations vigorously pulling in any direction. Having all the brake parts working correctly reduces hard braking unpredictability, and reduces stopping distances, which compared to today's cars is excessive even when in factory fresh condition.

_________________
67' Dart GT Convertible; the old Chrysler Corp.
82' LeBaron Convertible; the new Chrysler Corp
07' 300 C AWD; Now by Fiat, the old new Chrysler LLC

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PostPosted: Sat Jul 25, 2015 12:22 am 
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EFI Slant 6
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Joined: Mon Sep 23, 2013 6:52 pm
Posts: 321
Location: Annapolis, Maryland
Car Model: 1974 Dart Swinger 225
It turned out WJA Jr was right: there was a good amount of rust and pitting along the bottom of the cylinder bore and it needed to be replaced anyway.

Along the way, I found out the MC that was installed was probably not the right one anyway--for cars with drum brakes the bore should be 1+1/32" bore, but my old MC had a 15/16" bore. See this post for more info on that.


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