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 Post subject:
PostPosted: Thu Dec 09, 2010 2:47 pm 
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Guru
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Joined: Sat Oct 12, 2002 11:22 am
Posts: 3740
Location: Sonoma, Calif.
Car Model: Many Darts and a Dacuda
Quote:
...With the extra squirt hole in the con rods, will oil pressure be affected much?
The original spirt hole is blocked by the cast crank bearing (the hole is in a different place) and I did keep the size of the new hole the same.... so oil demand should be about the same.
I did reuse the "homemade" aluminum HV oil pump off Buster so there should be plenty of flow available.
DD

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PostPosted: Thu Dec 09, 2010 3:39 pm 
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EFI Slant 6

Joined: Thu Jun 24, 2010 12:30 pm
Posts: 304
Location: GYMPIE,QLD,AUSTRALIA
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You know stuff. Image

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 Post subject:
PostPosted: Thu Dec 09, 2010 3:45 pm 
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Joined: Sat Oct 12, 2002 11:22 am
Posts: 3740
Location: Sonoma, Calif.
Car Model: Many Darts and a Dacuda
Here are a couple of photos of that light weight cast crank installed into the early block.
No problems with the final crank installation... seeing that all the time and "pain" was covered during the mock-up stage and block clearancing work.
DD

Image

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 Post subject:
PostPosted: Fri Dec 10, 2010 6:38 pm 
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Turbo EFI
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Joined: Wed Feb 23, 2005 1:50 pm
Posts: 2353
Location: Pertneer Nashville TN
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 Post subject:
PostPosted: Sat Dec 11, 2010 9:58 pm 
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Turbo Slant 6

Joined: Sat Aug 11, 2007 1:17 pm
Posts: 776
Location: Jacksonville, Fl
Car Model:
one word......SICK !!!!!

-Mike

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 Post subject:
PostPosted: Sun Dec 12, 2010 5:32 am 
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Supercharged

Joined: Sun Jun 04, 2006 4:53 pm
Posts: 4295
Location: Gaithersburg MD
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Thanks Doug. And keep us posted. I am eager to see how this works out.

Sam

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 Post subject:
PostPosted: Sun Dec 12, 2010 5:58 am 
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TBI Slant 6

Joined: Sun May 02, 2004 12:53 pm
Posts: 157
Location: Ameliasburgh Ontario Canada
Car Model:
I especially liked your caster wheel based set up. Very creative.
Don

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 Post subject:
PostPosted: Mon Dec 13, 2010 9:07 am 
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Joined: Mon Oct 14, 2002 4:32 pm
Posts: 4880
Location: Working in Silicon Valley, USA
Car Model:
Here are the "numbers" on this assembly:
3.475 Bore X 4.125 stroke (55 lb cast crank)
7.006 c to c factory 198 con rods, lightened to 535 grams.
KB # 268 pistons w/ 1.594 compression height & 18 cc "D dish".
The block had the deck cut just enough to true it up (.008) removed and the final assembly has -.024 deck height.
Steel shim head gasket (.020) to give a .044 quench zone.
54 cc head chamber & 40 degree intake closing point. (at .050 lift)
8.997 Static C/R and 7.71 DCR

Here what the assembled short block looks like:
DD

Image

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 Post subject:
PostPosted: Mon Dec 13, 2010 12:18 pm 
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Board Sponsor & Moderator
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Joined: Mon Oct 21, 2002 11:08 am
Posts: 16793
Location: Blacksburg, VA
Car Model:
Would be neat to see fuel mileage numbers on this one with EFI and a stick!

Lou

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 Post subject:
PostPosted: Mon Dec 13, 2010 5:11 pm 
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Turbo EFI
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Joined: Wed Sep 20, 2006 7:08 pm
Posts: 1114
Location: The Hand
Car Model:
Why not put in a full groove main bearing so the rods see full time oiling (rather than pulsed) and call it a day.

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 Post subject:
PostPosted: Tue Dec 14, 2010 10:23 am 
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Joined: Mon Oct 14, 2002 4:32 pm
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Location: Working in Silicon Valley, USA
Car Model:
We always 'partially groove' the mains as standard practice, enough groove to get by the "parting line" and smoothly transition into the solid lower insert...

Image

Here is a photo of the assembled long block... ready to install.
All the parts painted silver are 'recycled' from the Buster engine.

The car has "Dutra Duals" so the front exhaust manifold will have to be swapped-off the engine currently in the car and bolted onto this engine... as we do the R & R.
Time to get this unit into service!
DD

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 Post subject:
PostPosted: Tue Dec 14, 2010 12:50 pm 
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Supercharged
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Joined: Mon Jan 15, 2007 5:05 pm
Posts: 3767
Location: Black Diamond, WA
Car Model:
Doc,
Quote:
We always 'partially groove' the mains as standard practice, enough groove to get by the "parting line" and smoothly transition into the solid lower insert...
What do use to do that? I would like to try that on my next rebuild.

Thanks,

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74 Swinger, 9.5 comp 254/.435 lift cam, 904, ram air, electric fans, 2.5" HP2 & FM70 ex, 1920 Holley#56jet, 2.76 8 3/4 Sure-Grip, 26" tires, 25+MPG


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 Post subject:
PostPosted: Tue Dec 14, 2010 1:02 pm 
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Supercharged
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Joined: Sun Nov 03, 2002 9:20 pm
Posts: 13062
Location: Fircrest, WA
Car Model: 76 D100
Quote:
Doc,
Quote:
We always 'partially groove' the mains as standard practice, enough groove to get by the "parting line" and smoothly transition into the solid lower insert...
What do use to do that? I would like to try that on my next rebuild.

Thanks,
Image


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 Post subject:
PostPosted: Tue Dec 14, 2010 1:36 pm 
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Joined: Mon Oct 14, 2002 4:32 pm
Posts: 4880
Location: Working in Silicon Valley, USA
Car Model:
I use a Dremel tool with a 1/32 cut-off wheel... then use a small triangle file to clean-up the entry.
We spent the time to make a bearing holder and "guide", with a locating slit in it. (An old main cap and a piece of 2.750 PVC pipe)
Put the bearing in the holder, place the guide over it, to protect the rest of the bearing surface and run the wheel thru the locating slit.
Remove "slitted" bearing, file the entry edge & deburr as needed.
It does take some time & a steady hand.
DD

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 Post subject:
PostPosted: Tue Dec 14, 2010 1:45 pm 
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Supercharged
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Joined: Sun Nov 03, 2002 9:20 pm
Posts: 13062
Location: Fircrest, WA
Car Model: 76 D100
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Bananas for the good Doctor. Image


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